Product Model: XZ2860 Plus HDD drilling rig
XZ2860/ XZ2860 Plus is one-piece and full-drive horizontal directional drilling machine.It can be equipped with independent operating room. The HDD rig adopts Closed loop circuit, the electro-hydraulic proportional control, load sensitive control with a number of advanced control technology and the unique technology. The main technical parameters and the control technology have reached the international advanced level. The main components such as hydraulic system, transmission system, reducer, electric control system choose the international brand-name products with the high reliabilit
1. Highlights
1.1 Digital instrument can automatically display actual torque when working and the push&pull forces. Electronic sensor technology is sensitive and it can timely feedback instantaneous overload, and reliably protect of drilling rig; digital instrument overcomes the inaccurate, slow response, the need for manual gear torque conversion according to the construction and disadvantages of push pull indication of the traditional pressure meter.
1.2 The drilling frame slip rely on push-pull cylinder. Combining with the front arm drill penetration angle adjusting structure, simple operation, safe and convenient. The three limit impact free limit technology is used to limit the drilling rig.
1.3 Dual power system, either engine starts can confirm whole working requirement.The XZ2860 HDD rig can work in different terrain by multi working condition adjust technology and multi-gears control syste on rotation and push&pull.If the small diameter channel construction needed,only one engine start can save fuel and reduce the cost.
1.4 Full floating vise,high torque shackle clamp make laying up sleeve pipe easily.The patent rotation vise seat make it easy to find center and clamp tightly.
1.5 Overload protection technology, drilling rig rotary torque, push&pull and clamping vice are using digital pressure regulating technology, convenient adjustment, simple and accurate preset.
1.6 Closed Rotating hydraulic system, Sensitive loading controlled push&pull with international well-known brand components such as hydraulic,electronic device and transmission device make quality reliable.
2.Technology Introduction
2.1 Chassis
XZ2860/XZ2860Plus adopts steel track self-walking chassis with strong adaptability,high reliability;World famous reducer with strong stability and good quality
Track length
4025mm
Track external rim distance
2750mm
Track width
600mm
Wheel base
2150mm
Supporting roller No.
9 pcs * 2
Walking reducer
Germany Rexroth GFT60 * 2
Driving force
322kN
Gradability
30%
Walking speed
1.5km/h
Ground pressure
96.1kPa
Operating weight
46T(ZX2860)/48T(ZX2860 Plus)
2.2 Engine System
Choosing Cummins turbo charged engine. Powerful and Meet the National II/III (Standard) stage emission standards.
Rotation adopts closed hydraulic system.Push&pull adopts loading sensitive control system.Imported components with reliable quality.
Power head rotation system
Rotation pump
SauerH1PX2
Pressure
330bar
Motor
Rexroth A6V×6
Power head push and pull system
push and pull pump
SauerERX4
Pressure
310bar
Motor
Rexroth A6V×8(XZ2860)
Rexroth A6V×10(XZ2860 Plus)
Hydraulic oil tank volume
940L
Hydraulic oil
Caltex HD46 (normal -15 ºC to -40 ºC, standard)
Caltex HDZ46 (cold, – 30 ºC to 40 ºC)
2.4 Electronic system
According to the characteristics of the HDD trenchless rig, it apply advanced intelligent control technology, CAN bus technology, clear showed instrument.
Using large size, high resolution monitor. Automatic show the actual push&pull force and rotary torque.
PLC control, with engine speed, water temperature, oil pressure, hydraulic oil temperature, oil filter, dynamic monitoring head limiting parameters and alarm system. It can fault self diagnosis function, convenient maintenance, maintenance.
Wire walking, stepless speed regulation, convenient operation, safe transitions.
Rotation and push&pull adopts multi gear control and stepless speed regulation, suitable for a wide range of strata, geology.
System voltage
DC24V
Storage battery
Delphi6-QW-120B X4
Controller
RexrothRC28-14/30
Display
PalfinTT104V2-L
Push and pull rotation handle
Sauer MCH22
Speed sensor
RexrothHDD2L16NA/20
Induction switch
HoneywellJM18APA102
Travel switch
HoneywellSZL-WLC-B
Temperature sensor
DanfossMBT3270020
Pressure sensor
DanfossMBS3050
2.5 Drill stand
Front rocker arm and rear supporting cylinder amplitude of variation at the same time. Angle adjustment is easy and large range..
Drill frame is made of high strength steel welded. The standard for drill pipe bracket. The drill pipe can support automatic centering. Easy to operate. The slide of the drill frame is driven by the oil cylinder, which has the characteristics of convenient angle adjustment.
Drill sliding distance
2500mm
Drill stand Angle adjustment
8~16°
2.6 Power head
The push and pull of the drill rig is the rack and pinion. The power head device can effectively protect the floating mandrel rod screw; the variable motor can achieve high-speed push and pull. The push&pull force can be adjusted stepless to protect the drill pipe.
Equipped with three cylinder strength shackle vice, it can move in the drill on the whole. It is convenient to construct. The front and rear vice can relative slip. It is easy to maintenance and replace the saber tooth.
Shackle torque
262250N•m
Rear vice rotation angle
21°
Vice separation distance
300mm
2.8 Lorry-mounted crane
Installed with 3.2 t lorry crane. It is stable and convenient to operate according to the manual.
Maximum lifting weight
3.2T
Maximum working range
6.32m
Maximum lifting moment
6t•m
2.9 Cabin
XZ2860 horizontal directional drilling rig with lift type anti noise cab. The seat is adjustable. Driving with cold and warm air conditioning, improve the operating comfort of the rig. The interior of the cab with lights, windshield wiper, sunshade.
Cabin width
1250mm
Cabin length
2400mm
Air Conditioner refrigeration power
4600W
Air Conditioner heating power
5000W(Engine coolant temperature above 85ºC)
2.10 Independent operating room (Option)
Can be equipped with the independent air conditioning room, where the operator is away from the vibration and noise of drilling and is comfortable to operate. If XZ2860/XZ2860Plus HDD rig is equipped with the independent operating room,it cannot be installed by the cabin.
Input power
alternating current 220V
Operating room size
3500X2438X2591
Air Conditioner Power
1.5P
2.11 Drill pipe and accessories
The users can choose standard oil drill pipe or special double top type trenchless pipe. The expansion can choose cut Fly cut type,Barrel type,fluted type or other special reamer, whose diameter are from 300 mm to 1600 mm.And the longest one gun drilling distance is 2500meter.Users can also choose other types and specifications of pup joints and swivel according to their own needs.
Drill pipe diameter
φ140mm(φ127/168 can be chosen)
Drill pipe length
9600mm
Drill pipe connection size
5-1/2FH
Remark:The max push&pull force and Max torque the drill pipe beard cann’t be at the same time.In order to avoid pipe damaged,please follow the limit rule of pipe torque instruction.
3.The main technical parameters
Item
Unit
Quality
Power station engine
Manufacturer
Dongfeng Cummins
Model
QSL8.9(standard)
6LTAA8.9
Rated power
kW/ rpm
528 (264X2)/2100 kW/ r/min(QSL8.9,standard)
528 (264X2)/2200 kW/ r/min(6LTAA8.9)
Push and pull
Type
(XZ2860)8 motor drive rack&pinion transmission
(XZ2860Plus)10 motor drive rack&pinion transmission
Push&pull gear
5 transmission
/Biggest drag/feed force
kN
2860/2860 kN(XZ2860)
3600/3600 kN(XZ2860Plus)
Power head speed
m/min
0~25m/min
Rotary
Type
Four motors drive gear transmission
Rotary gear
5 transmission
Power head maximum torque
N.m
90000 N·m(XZ2860)
110000 N·m(XZ2860Plus)
Power head rotation speed
r/min
0~95 r/min(XZ2860)
0~76 r/min(XZ2860Plus)
Drill rod
Type
Standard API oil drill pipe or trenchless double jacked drill pipe
Specification
φ140 mmX9.6m
Drill stand
Type
Sliding box drill stand
Adjustable angle
°
8~16°
Lorry-mounted crane
Type
Rotary arm straight telescopic crane
Maximum lifting quality
t
3.2t
Walking drive
Type
Steel crawler self-propelled
Walking speed
km/h
1.5 km/h
Slurry pump
Type
Independent pump station(outside)
Host weight
t
46t(XZ2860)
48t(XZ2860Plus)
Dimension(L*W*H)
mm
17500 X3200X3550 mm
4.Core parts subsidiary
Engine
Cummins
Rotary pump
Sauer
Push and pull pump
Sauer
Rotary motor
Rexroth
Rotary reducer
Brevini/Bonfiglioli
Push&pull motor
Rexroth
Push and pull reducer
Brevini/Bonfiglioli
Controller
Rexroth
Main valve
Sauer
Pilot
Sauer
Track
Xiangong, Hubei province
Walking reducer
Rexroth
Lorry-mounted crane
Hose coupler
Oil cylinder
5.The Machine Appearance and Transportation
Overall size
17500×3200×3550mm
Transport weight(no pipe or accessories)
46t(XZ2860)
48t(XZ2860Plus)
6.Method of shipment
In order to meet road transportation requirement,the HDD rig is dismantled into two parts:Upper vehicle and bottom part vehicle.The bottom part include engine,canopy,Cabin,arm,fuel tank,hydraulic tank,slid frame.The upper part include frame,power head,vice,anchor seat,crane ects.
Upper vehicle overall size(Length*Width*Height)mm
17500X2400X2250
Operating weight
25T(XZ2860)
27T(XZ2860Plus)
Bottom part Overall size(Length*Width*Height)mm
9500X2950X3550
Operating Weight
21T
7.Accompanied Attached Documents
XZ2860/2860 Plus horizontal directional drilling machine technical documents as the following:
Product certificate
Product specification
Engine maintenance manual
HDD rig operation instruction
Lorry-mounted crane operation instructions and maintenance manual
Mud pump maintenance manual (Option)
Packing list (Including wearing parts and spare parts list, the accessory tools list)