XCMG XZ5060 HDD horizontal directional drilling rig
XZ5060 HDD Horizontal Directional Drill Technical Specification
Product Model:XZ5060 Horizontal Directional Drill
Manufacturer:XCMG Foundation Construction Machinery Co.; Ltd.
XZ5060 HDD structure adopts crawl chassis, control house is available. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity and XCMG’s patent technical. The main technical specifications reach the leader level in international. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.
I.Features Introduction of XZ5060 HDD
1.Numerical meter display the working torque, push or pull force and so on parametric in working conditions. Electronic sensor has rapid reaction and can show overload immediately. It also endures accuracy and delay of the traditional hydraulic meter’s indication. It solve the matter to depend the operator to calculate the torque and force by the equipment’s switch directive.
2.Equipped with closed energy-saving circuit, load sensing control, electro-hydraulic proportional control and other advanced technology, Using the international famous brand components, reliable quality.
3.Dual-engines are used. The HDD has all the motion on the condition of any engine starting. Multi-condition technology of adjusting the travel speed combining with the multi-speed control of rotation and push or pull make HDD be suitable to the complex geology. You can use one engine in the condition of small pipe diameter in order to reduce the fuel consume. So it is inexpensive in construction.
4.Drill frame adjust by cylinder, work angle change more easy, safe.
5.Clamp can travel on the drill frame. It has the future of big torque and convenience of cathead. The HDD adopt the patent of rotation tooth. It is easy to achieve in clipping the pipe. It is reliable in clamping.
6.Sliding, rotating system multiple output, modular common rail fuel system and electronic control module, system energy saving, high efficiency of construction, efficiency increased more.
7.The HDD’s rotation adopt closed hydraulic system and it’s push or pull adopt load sensitivity technology. The main part of hydraulic and electric and transmission are made of world first-class brand products, good performance, good reliability.
II.Technology Introduction
1.Chassis
XZ5060 HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by world first-class brand make it possible of good performance, good reliability.
Distance between wheel’s axis 4025 mm
Width between two tracks outside 2750 mm
Width of track 600 mm
Length between two tracks 2150 mm
Number of track roller 2×9
Gearbox of travelling 2×ZFT60
Drive force 415kN
Gradient 30%
Travelling speed 1.5km/h
Ground pressure 112kPa
2.Engine
Power unit: the powerful engine has the turbine torque increment characteristic is made by Cummins. It meets for the request of China Stage III.
Model of engine QSZ13-C475
Rated power 2×354kW/(1900r/min)
Max torque of engine 2300 N·m /(1200~1500r/min)
Rated speed of engine China Stage Ⅲ
Capacity of fuel 1100L
3.Hydraulic System
Rotation adopts the closed hydraulic system. The movements of push or pull adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.
1) Rotation system
Pump 4×Sauer H1P100
Pressure 330bar
Motor 3×Rexroth A6V M200
2) Push and pull system
Pump 2×Sauer D1P193
Pressure 350bar
Motor 8×Rexroth A6V M160
4.Hydraulic oil tank
Capacity of chassis Hydraulic oil tank 700L
5.Electronic system
The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.
The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic.
PLC control technology can detect the engine speed, the temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.
The HDD travel safety at stepless speed regulation and controlled by wire cable.
The multi-speed control of rotation and push or pull make HDD be suitable to the complex geology.
Voltage of electronic DC24V
Battery VARTA 6-QW-120B
Controller Rexroth
Monitor MURPHY
Handle of rotation P+G
Sensor of speed Rexroth
Switch of sensor Honeywell
Switch of route Honeywell
Sensor of temperature Danfoss
Sensor of pressure Danfoss
6.Drill frame
The entry angel is changed by adopting the link weldment and cylinder. It has the advantage of simple and safety.
The drill frame is made by high tension steel. The pipe support is used in adding or take off the pipe. It is easy to operation and clip. It is convenient for the reason of the drill frame slide by the cylinder.
The distance of the drill frame slide 2500 mm
The length of the drill frame 17000 mm
Entry angle adjust by drill frame 9~16°
7.Carriage
Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.
Push/pull force 5300kN
Carriage speed 33m/min
Torque 160000N·m
Spindle speed 80r/min
Distance of spindle moving 120mm
Distance of carriage moving 12000mm
Gearbox of rotation 8×Brevini SL4003
Gearbox of rotation 3×Brevini SL4002
8.Clamp
The HDD is fitted with the clamp so that the pipe can be gripped tightly. The clamp can move from the end of drill frame to another end of the drill frame. And it can do great good to operation in cathead condition. The fixed wise and rotation wise can separate or integrate. It has a good sight of clamp and is good to change the tooth.
Torque of clamp 320000N·m
Rotation angle 20°
Distance of clamp separation 300mm
9.Control room (optional)
Independent control room, with air condition can lift and go down by cylinder. It is also fitted with light, windscreen wiper, sunshade curtain, damping seat and suit for operation. All these increase comfortable while operating the HDD.
Import Voltage AC 220V
Length of control room 2991/5982mm
Width of control room 2438mm
Hight of control room 2591mm
10.Loader Crane(optional)
The HDD is assembled XCMG’s 5t Loader Crane. It was controlled by hand and It operate vey convenience.
Weight of lift 5t
11.Pipe and tools (optional)
Petrol pipe and No-dig pipe is available. Water wing backreamer, expander backreamer, compact fluted backreamer or the others special tools is available. The diameter is 400mm to 2000mm, The max distance which can deal with is 2000m. The customer should determine what kind of tools, joint, swivel will be used depend on the geology at the operation site.
Diameter of pipe φ140/φ168mm
Length of pipe 9600mm
Joint of pipe 5-1/2FH(φ140)/6-5/8FH(φ168)
Note. The force and torque on the pipe can’t reach to max at the same time. Please to obey the rules of the pipe. This can avoid the thread cement of the pipe.
III.Main technical parameters
Item
Unit
Parameter
Engine
Manufacturers
Cummins
Type
QSZ13-C475
Rated power
kW/(rpm)
2×354/1900
Thrust-Pull
Max thrust-pull force
kN
5300
Max thrust-pull speed
m/min
33
Rotation
Torque
N·m
160000
Max spindle speed
r/min
80
Pipe
Diameter × Length
mm
Φ140/Φ168×9600
Max inclination angle
°
16
Loader Crane
Lifting weight
t
5
Loading capacity
t•m
12.5
Travel driving
Type
Steel crawel self-propelled
Traveling speed
km/h
1.5
Gradeability
%
30
Mainframe dimension
mm
20000×3400×3770
Operating weight
t
59
Handling room(option)
mm
2991×2438×2591/5982×2438×2591
IV.Core parts subsidiary
Name
Manufacturer
Engine
Cummins
Pump
Sauer
Main valve
Sauer
Push Motor
Rexroth
Push reducer
Brevini
Rotary Motor
Rexroth
Rotary reducer
Brevini
Handle
P+G
Controller
Rexroth
Hydraulic cylinders
XCMG
Loader Crane
XCMG
Hydraulic tubing
XCMG
V.The Machine Appearance and Transportation
Name
Manufacturer
Engine
Cummins
Pump
Sauer
Main valve
Sauer
Push Motor
Rexroth
Push reducer
Brevini
Rotary Motor
Rexroth
Rotary reducer
Brevini
Handle
P+G
Controller
Rexroth
Hydraulic cylinders
XCMG
Loader Crane
XCMG
Hydraulic tubing
XCMG
VI.The Machine Appearance and Transportation
XZ5060 horizontal directional drilling
Dimension of the upper part of the truck(L×W×H): 18500×2622×2530
XCMG xz5060 horizontal directional drilling rig
weight 33t
Dimension of the upper part of the truck(L×W×H): 12000×3150×2560
weight 26t
Photos
5060