1.Small space:The design of light weight and compact disassembled structure make the space occupation smaller which can greatly reduce the impact on road traffic.
2.Visual remote control:In the process of jacking, operator in the operating room can real-time monitor the whole construction process and accurately master the exact cutting speed,travel path and work conditions, etc., which is to realize visualization of remote control.
3.Rock breaking ability:The pipe jacking can break rock hardness up to 300MPa with conical butterfly hob.
4.Eccentric cone crusher:The special design of large eccentric cone crusher can improve the working efficiency with secondary crushing.
5.Stepless speed control:According to various construction conditions, the operator can control the speed of jacking cylinders and the flow of slurry by adjusting the frequency converter, which makes great adaptability and safety.
II Technical Specification of XDN500 Micro tunnelling pipe jacking machine
Manufacturer:Xuzhou XCMG Foundation Construction Machinery Co., Ltd.
XDN500 Microtunnel slurry balance pipe jacking is split design, including articulated shield, jacking rig, main jacking station, operator’s station and electric control cabinet, etc. using PLC control, display visualization and other advanced control technologies with the company’s proprietary technology, the main parameters and control technologies have reached the international advanced level. The main components including hydraulic system, gear reducer, electrical control system with reliable quality are imported from internationally famous manufactures
III XCMG Pipelay Boring machine Technology Introduction
1.Articulated shield
Modular design is convenient for dismantling and transport; Adopting special powerful gear reducer, with a minimum volume, maximum output torque; Feed & slurry discharge system is equipped with a bypass valve and the bypass valve inside or outside pipe. Controlling each bypass valve is not only to meet feeding slurry and slurry discharge of in working shaft and machine, but also be able to feed slurry through outside pipe to meet the need of construction.
Rated power :22kW
Rated voltageAC220V(three-phase60Hz)
Rated output torque:15.3kN·m
Rated output speed:13.7r/min
Maximum steering angle: 3°
Slurry line diameter:3in
Workweight:2.85t
2.Jacking rig
XDN500 pipe jacking machine adopts two main jacking cylinders, sliding jacking iron and stopper &grooves design which can realize grading jacking.
Stroke ofjacking: 760mm×2
Overall width:1585 mm
Overall length: 2260 mm
Workweight:2.8t
3.Main jacking pump station
The motor of main jacking station can realize stepless speed adjustment. The application of hydraulic confluence technology improves the efficiency of jacking rig.
Combinational pump: HAWE RZ8.4/2-21
Maximum pressure: 35MPa
Work weight: 700kg
Rated power: 7.5kW
4.Operator’s station
Pipe jacking adopts advanced PLC control technology and 15-inches large display screen, easy to observe. By the parameters of phase detection, pressure detection, current detection, by-pass valve limit detection, etc. to monitor and alarm which effectively protect the machine and the safety of the construction.
PLC: Omron
Rated voltageAC220V(three-phase60Hz)
Work frequency: 60Hz
5.Electronic control container
Controlling the relevant circuit of the power supply system, main jacking station frequency converter, feed &slurry discharge frequency converter and each electromagnetically operated valve. Performance is stable and quality is reliable quality.
The whole input voltageAC220V(three-phase60Hz)
Articulated shield motor power22kW
Machine pump motor power: 0.18kW
Main jacking motor power: 7.5kW
Feed slurry motor power: 5.5kW
Slurry discharge motor power: 11kW
Work weight: 100kg
IV XCMG XDN500 Main Technical parameters
Items
Parameters
Articulated shield
Speed reducer
Rated power
22kW
Rated voltage
AC220V(three-phase)
Rated output torque
15.3kN.m
Rated output rated speed
13.7r/min
Steering
Number of steering cylinders
3set
Force per cylinder
220kN
Stroke per steering cylinder
18mm
Max. steering angle
3°
Articulated shield size
Φ715mm×2950mm
Weight
2.85t
Jacking rig
Weight
2.8t
Thrust
1000kN×2
Max.drive speed
160mm/min
Transportation size
2260×1585×1070mm
Shaft dimensions
Launch shaft dimensions
Φ2540mm
Reception shaft dimensions
Φ1540mm
Main jacking station
Power
7.5kW
Maximum pressure
35MPa
Weight
700kg
Operation station
Overall size
860mm×825mm×1395mm
The whole input voltage
AC220V(three-phase)
Work frequency
60Hz
Electric control cabinet
Overall size
1500mm×430mm×1800mm
The whole input voltage
AC220V(three-phase)
Work frequency
60Hz
V.XCMG XDN500 slurry balance pipe jacking machine main part configuration
Name
Manufacturer
Speed reducer
XCMG
Main pump
German HAWE
Auxiliary pump
German HAWE
Cutting knives
Japanese HANNANTEX
The machine hydraulic pumping station
German HAWE
Converter
Taiwan Shihlin
PLC
Japanese OMRON
Frequency control motor
WANNAN MOTOR
Hydraulic value of main jacking station
German Rexroth
Hydraulic tachometer
German HONSBERG
VI. The machine appearance and transportation
1.Articulated shield
000xdn500 FRP microtunnel machineTransportation dimension of articulated shieldφ715mm×2950mm
Transportation weight of articulated shield2.85t
Jacking rig
00xdn500 pipe jacking machine
Main jacking station
fiberglass microtunel machine factory
Operation’s station
pipe boring machine factory
Electric control cabinet
Slurry Balance Rock Pipe Jacking Machine
VII.More photos
xdn500 GRP microtunnel machine
xdn500 fiberglass microtunel machine
xdn500 pipe boring machine
xdn500 Slurry Balance Rock Pipe Jacking Machine
xdn500 Slurry Balance Pipe Jacking Machine
xdn500 Rock Pipe Jacking Machine
xdn500 Micro tunnelling pipe machine
Micro tunnelling pipe machine
Rock Pipe Jacking Machine
Slurry Balance Pipe Jacking Machine
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